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Chapter 1 Perspective on Package1

Lesson 1 Development of the Packaging as a Marketing Tool1

Primitive Packaging1

Modern Packaging2

Development of Packaging in Modern China3

Lesson 2 Packaging Conception and Functions4

What is Packaging?4

What Makes a Packaging?4

Functions5

Reading Materials8

Text 1 Packaging's Place in Society8

Text 2 What Can Packaging Engineers do?12

Chapter 2 Packaging Materials14

Lesson 1 Paper and Paperboard14

Introduction of Paper and Paperboard14

Types of Papers15

Types of Paperboards18

Lesson 2 Polymeric Materials20

Polymeric Materials Used for Packaging20

High Barrier Polymeric Material21

Resource Optimisation22

Lesson 3 Metal Materials23

Aluminum Foil23

Tin and Tin Alloys24

Carbon Steel25

Brass25

Aluminum Foil Future25

Lesson 4 Compound Materials26

Compound Box26

Barrier Films27

Lesson 5 Printing Inks28

Components of Printing Inks28

Requirements for the Printing Inks28

Types of Ink29

Reading Materials30

Text 1 Paper Components and Manufacture30

Text 2 The Recyclability of Packaging Plastics32

Text 3 Aluminum Alloys for Packaging Applications34

Text 4 Contamination in Food from Packaging Material37

Text 5 Special Ink Types39

Chapter 3 Packaging Containers and Manufacture42

Lesson 1 Flexible Package42

Introduction42

Barrier Laminated Rollstock42

Flexible Pouches43

Polyethylene Bags44

Static Control Packaging44

Shrink Sleeve Labels45

Lesson 2 Rigid Containers46

Corrugated Carton Box46

PET Bottle48

Plastic Buckets49

Metal Containers49

Glass Containers49

Lesson 3 Plastic Products Manufacture50

Injection Molding50

Extrusion51

Blow Molding51

Injection Blow Molding52

Stretch Blow Molding53

Compression Molding53

Thermoforming54

Cast Film54

Calendering55

Blown Film55

Lesson 4 Metal Can Manufacturing56

Two-Piece Cans57

Three-Piece Cans58

Easy-Open Ends60

Lesson 5 Glass Container Manufacturing60

Glass Manufacturing Process60

Glass Container Manufacturing Methods62

Lesson 6 Packaging Machinery64

Liquid Fillers64

Dry Product Fillers66

Counting67

Automatic Bag Form-Fill-Seal Machines68

Overwrapping Machine69

Labeling69

Reading Materials70

Text 1 A Stand-up Flexible Pouch70

Text 2 Semi-rigid Packaging:Folding Carton Packaging74

Text 3 Types of Cans79

Text 4 Form,Fill,and Seal Machines81

Chapter 4 Packaging Technology83

Lesson 1 Vacuum and Modified-Atmosphere Packaging83

Vacuum Packaging83

Gas Packaging83

Lesson 2 Shrink and Stretch Packaging84

Shrink Packaging84

Shrink Wrapping Advantages84

Main Types of Shrink Wrapping Materials85

Stretch Packaging85

What are the Advantages of Stretch Packaging?86

The Future of Shrink Packaging and Stretch Packaging86

Lesson 3 Aseptic Packaging86

Ultra High Temperature(UHT)Processing86

UHT Methods87

Packaging for Aseptic Processing89

Lesson 4 Smart Packaging and Intelligent Packaging90

Smartness in Packaging90

Smart Packaging and Activated Packaging90

How Intelligent Packaging Works90

Factors that will Aid the Growth of Intelligent Packaging91

What Areas will Benefit from Intelligent Packaging First?92

Reading Materials93

Text 1 Modified Atmosphere Packaging:It's in the Air93

Text 2 Future Trends of Active and Intelligent Packaging95

Chapter 5 Packaging Design and Printing99

Lesson 1 Color99

What is Color?99

How is Color Reproduced?99

How Do We Measure Color?101

Lesson 2 Graphic Design in Packaging102

Introduction102

Principles of Design103

Design Elements105

Lesson 3 Image Reproduction Process106

Color Separation106

Halftone Process/Screening107

Reproduction Process109

Lesson 4 Package Printing110

Introduction110

Printing Plates110

Flexography111

Offset Lithography113

Rotogravure116

Digital Printing118

Other Printing Methods119

Lesson 5 Print Finishing Processing120

Cutting120

Folding121

Assembly122

Varnishing123

Lamination124

Embossing125

Reading Materials126

Text 1 Typography in Packaging126

Text 2 Design Softwares Introduction130

Chapter 6 Packaging Logistics and Packaging Testing134

Lesson 1 Packaging Logistics134

Concept of Packaging Logistics134

Packaging,Logistics and Marketing135

Functions of Packaging Logistics136

Lesson 2 Shock and Vibration137

Basic Shock Dynamics137

Shock Hazards in the Transport Environment138

Basic Vibration Dynamics139

Vibration Hazards in the Transport Environment141

Lesson 3 Package Cushioning Design Method142

Introduction142

Step 1:Define the Environment142

Step 2:Product Fragility Analysis143

Step 3:Product Improvement Feedback143

Step 4:Cushion Material Performance Evaluation143

Step 5:Packaging Design144

Step 6:Test the Product/Package System146

Summary147

Lesson 4 Package Testing and Evaluation147

Free-Fall Drop Test148

Compression Test150

Vibration Test150

Reading Materials152

Text 1 Shock Damage Boundary Curves152

Text 2 Development of an Air Cushioning Material155

Text 3 Packaging Testing Equipments157

Chapter 7 Packaging Standards and Regulations162

Packaging Organizations162

International Organization for Standardization(ISO)162

Food and Drug Administration(FDA)162

ASTM International163

International Safe Transit Association(ISTA)163

American National Standards Institute(ANSI)163

Packaging Standards and Regulations164

ISO Series164

ISTA Series164

Other Series165

Marking of Transport Packages165

Shipping Mark165

Information Mark166

Handling Instructions166

Reading Materials168

Text 1 Use of Life Cycle Assessment(LCA)in the Field of Packaging Waste Management168

Text 2 Food Packaging Regulation in the United States173

Chapter 8 The Whole Packaging Development Process176

Step 1:Project Initiation176

Step 2:Identify Package Concepts177

Step 3:Project Categories177

Step 4:Feasibility Assessment177

Step 5:Consumer Testing for Packaging177

Step 6:Proving Functionality179

Step 7:Final Approval181

Step 8:Package Launch182

Reading Materials182

A Real Project Example-Oula Package Redesign182

Appendix185

Appendix 1 ISO Packaging Standards and Regulations(Partial)185

Appendix 2 ASTM Packaging Standards and Regulations(Partial)186

Appendix 3 JAN and MIL Packaging Standards and Regulations(Partial)187

Appendix 4 GB Packaging Standards and Regulations(Partial)188

Appendix 5 Domestic and Foreign Universities provide Packaging Education(Partial,arranged in alphabet order without Priority.)191

Appendix 6 Trade ＆ Professional Organizations and Associations(Partial)192

Glossary of Packaging Terms195

Reference206